I would not be so quick as to discount the 160x120 as I think it can work in many instances of mechanical inspections. As for the 100C limit, most systems will still image above their maximum temperature calibration, at least to some extent, but the measurement may be out of calibration; worst case you could conceivably consider adding a high-temperature spot radiometer to get the extra range.
I don't say all of this to confuse you but only to make sure you are considering all viable options (an there are many good ones) prior to making your decision. I'm glad you have a budget in mind and urge you to stick to that. We often have a number of system on loan from the manufactures which are available during class for students to try; I can't guarantee we'll have all you want to consider but keep that in mind as an option too.
Thermally Yours,
John
ASNT NDT Level III #48166
The Snell Group
www.thesnellgroup.com
www.thermalsolutions.org
800-636-9820